S.WOP – S.oftware for Wire Optimized Production

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S.WOP – S.oftware for Wire Optimized Production
The software solution S.WOP takes over the planning and monitoring of all wire processing machines. S.WOP extracts data from the order management system (e.g. ERP) and compiles consistent orders. These are grouped according to the best workflow principle and assigned to individual machines. In particular this enables clients with various order volumes and small batch sizes to produce more efficiently and to have access to relevant production- and machine data.
Your benefits Administration work and intermediate storage are reduced by S.WOP. Even surpluses are eliminated due to demand-driven manufacturing. Raw material and machine capacities are used to their optimum capacities. Bar code scanning has consigned set-up errors to history. By process control users are encouraged to capture measurement values according to specified rules and to adhere to tolerances. Tooling maintenance thresholds are also monitored.

  • Process transparency
  • Low paper production
  • Production monitoring
  • Reduced lead times
  • Increased productivity

Raw material and machine capacities are fully utilized
The technical options are specified in detail in the machine administration and this is used to check whether the machine is appropriate for an order. Not only new orders are taken into consideration but also those which have already been assigned to a machine. If faults arise orders are reassigned. The system recognizes downtime through the machine administration. These orders are then assigned to other machines in the next optimization process.
Achieving the objective with less effort Kanban enables demand-driven manufacturing. This means that stocks of semifinished goods are reduced thereby ensuring required stocks are available at the right time. Kanban orders are generated automatically by the system when booking parts out of stock. The number of these orders is determined automatically from the current inventory stock, the weekly requirement and the security stock.
Transparent Production
The set-up parameters for all operating equipment are specified in the machine administration for each machine connected to S.WOP. A Gantt Diagram visualizes the result and graphically displays the spread and sequencing of orders with their duration via a timeline. The tooling administration logs all tooling movements in a long-term archive and enhances the data with information on equipment use and its wear and tear. S.WOP records the production process together with the serial and batch numbers of the materials deployed together with inventory numbers of tools used. Quality assurance measures are directly integrated into the process.


CrimpLab 2

md CrimpLab CMYK e18a03db62The CrimpLab 2 software is designed specifically for analysis of cross sectioned terminals. The latest version has many enhancements making cross section analysis easier than ever. With the CrimpLab 2 Standard software users can measure all critical crimp dimensions using simple measurement tools. The CrimpLab 2 Automatic software features an automatic contour recognition function allowing users to measure all cross section dimensions of standard B-crimps automatically with just a few clicks. Automatic measurements can be taken in a fraction of the time required by manual measurement so efficiency can be significantly increased using the CrimpLab 2 Automatic software.

Separate jobs can be created including critical dimensions and tolerances for each terminal and wire size combination. Job information contains which measurements are required for that particular job since different customers might have different requirements. The user can instantly see if the measurements pass or fail. When all measurements are taken, a complete report in a clear format can be quickly generated and saved. Reports are in .pdf format. They include photos and all dimensions compared to nominal values and tolerances. Quick measurements are also possible for samples not loaded into jobs.

CrimpLab 2 analysis software makes section analysis simple, fast and traceable.



WinCrimp F web col screenshotProduction Management Software

The WinCrimp software enables quick and accurate collection of pull test and crimp force data and will significantly add to the traceability of your quality assurance data. The basic software version allows for uploading / downloading of critical parameters. The additional statistical version performs SPC analysis on downloaded results data for printing and graphing. The basic software is included in all machines with integrated crimp force monitoring.

  • PDF-download


Iguana Software

Wire Processing Software

Iguana is a PC software for wire management of Schleuniger's semi-automatic programmable stripping machines. Upload and download functions allow programming to be carried out either directly in the software or on the machine - using the same icons and functionalities. To ensure correct programming, Iguana automatically detects the connected machine model.

  • Simple icons for easy programming
  • Programming can be done on a separate PC or directly on machine
  • Graphical display shows programmed cable, wire lists and more
  • Easy up- and download of data
  • Backup and restore functionality
  • PDF-download


Cayman screenshot web

Wire Processing Software

Cayman is a wire processing software program to control the PowerStrip, CompactStrip, OmniStrip and the MegaStrip automatic wire and cable cut & strip machines via your PC. This software offers unlimited wire list storage capacity while providing unparalleled functionality, production flexibility, user-friendliness and openness.

  • Very user-friendly with graphical interface (WYSIWYG editor)
  • Wire & cable libraries with already programmed predefined cable ends and flexible programming structure
  • Unlimited wire list storage capacity
  • Wire harness processing
  • Open architecture for data import


EASY Production Server

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Production Management Software

EASY ProductionServer software can be used to optimize production for an unlimited number of CrimpCenter fully automatic crimping machines in a networked production environment. Management of production orders, production planning and real-time production monitoring can all be done from one central location.

  • Order management, production planning and real-time production monitoring from a central location
  • Automatic optimization of order sequence and order allocation
  • Management of an unlimited number of CrimpCenters
  • Simple integration into existing company networks due to standard TCP/IP protocol
  • Flexible data import of order- and article data in XML format from Microsoft Excel
  • Recording / protocolling of production data can be fully customized to your needs