Precision crimp height measurement devices for stand-alone use or integration with CrimpCenter machines
CRIMP QUALITY
Motorized pull force testing devices with max force limits ranging from 500 N (110 lbs) up to 10,000 N (2,200 lbs).
Crimp force monitoring solutions for bench top crimping presses.
Crimp cross-sectioning equipment and measurement software.
Schleuniger offers a variety of quality assurance products from crimp force monitoring and pullforce testing devices to micrograph systems and fully integrated networks including software for central data management and analysis.
CRIMP HEIGHT MEASUREMENT
Precision crimp height measurement
devices for stand-alone use or integration
with CrimpCenter machines
PULL FORCE TESTING
Motorized pull force testing devices
with maximum force limits ranging
from 500 N (110 lbs) up to 10,000 N (2,200 lbs).
CRIMP FORCE MONITORING
Crimp force monitoring solutions
for bench top crimping presses.
CRIMP MICROGRAPH ANALYSIS
Crimp cross-sectioning equipment
and measurement software.
MicroGraph System (MGS) – Modular System for Crimp Cross Section Analysis
Crimp cross sectional analysis has quickly become an integral part of the crimp quality process. With the MicroGraph System (MGS), crimp cross-sectional images can created in a fraction of the time compared to conventional methods. The combined sawing-polishing process, innovative electrolyte staining process, and high precision optics result in high quality images for thorough analysis of the connection. The carbide metal saw blade cuts so cleanly that polishing is most often not required. Schleuniger’s MicroGraph System (MGS) is a complete system for making cross sectional analysis for a variety of different products. The MGS includes a SawPolish Unit (SPU), an ElectrolyteStaining Unit (ESU 6) and a MacroZoom Unit (MZU 1.3) with analysis software. Depending on the size and range of samples to be analyzed, systems can include larger or smaller SPU devices. The MGS 6 includes the SPU 6 for processing samples up to 6 mm2 (10AWG). The MGS 60 includes the SPU 60 up to 60 mm2 (1/0 AWG). Optional, ergonomically designed work tables or mobile carts are available depending on the desired work process and space requirements. Options and accessories for the individual components can be found on the corresponding component pages.
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ElectrolyteStaining Unit (ESU) – Sample staining unit for Crimp Cross Section Analysis
The ESU 6 ElectrolyteStaining Unit is a component of the MicroGraph System for the creation of high quality cross-sectional images of crimp connections and other applications. The ESU 6 utilizes a staining solution with Ph level of 7, which is equal to water. Therefore, the staining process is simple and fast yet much safer than conventional systems that utilize acid solutions to etch the face of the sample. The ESU 6 can be purchased as a component of the complete MicroGraph System or purchased individually.
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MacroZoom Unit (MZU 1.3) – Sample inspection system for Crimp Cross Section Analysis
 The MZU 1.3 MacroZoom Unit is a component of the MicroGraph System for the creation of high quality cross-sectional images of crimp connections and other applications. The MZU 1.3 includes the microscope unit plus the analysis software. It features 9 incremental zoom steps that can be individually calibrated for accurate measurements. The 1.3 Megapixel camera provides high quality images and lighting can be adjusted either mechanically on the LED ring light or by the software. A wide lens coverage (field of view) makes this unit well suited to handle a variety of applications.
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SawPolish Unit 6 (SPU 6) – Sawing & polishing unit for Crimp Cross Section Analysis
The SPU 6 Saw & Polishing Unit is a component of the MicroGraph System for the creation of high quality cross-sectional images of crimp connections and others.
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SawPolish Unit 60 (SPU 60) – Режещ и полиращ уред за анализ на напречен разрез на кримп-връзка (Sawing & polishing unit for Crimp Cross Section Analysis)
The SPU 60 Saw & Polishing Unit is a component of the MicroGraph System for the creation of high quality cross-sectional images of crimp connections and others.
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CHM – Crimp Height Measurement Device
 The CHM device simplifies the crimp height measurement process resulting in faster measurement time and improved consistency.
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ACO 05 – Automatic Crimp Force Monitor
Electronical crimp force monitoring system for crimping and strip & crimp machines.
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